Before compressed air systems came into the picture, the automotive industry was more and less dependent on the skilled man force to handle most of its operations. While the industry still requires a skilled workforce, the introduction of advanced systems and automotive technologies changed how this industry deals with its day-to-day operations.
Now, the assemblers use advanced equipment to move the engine, and machines do all the heavy lifting. And guess what? In every stage of manufacturing, air compressors have an essential role to play. In other words, air compressors or air tools are becoming a valuable asset for businesses running in this sector.
In fact, as per a survey, the global pneumatic tools market might reach around $3801 million by 2026. That’s massive growth! Read on to know how this technology is proving to be a vital utility!
The Use of Compressed Air in Keeping The Production Moving
When it comes to the processes involved in the auto industry, the compressor air touches mostly all of the operations, starting from engine construction to vehicle assembly. Not only that, the same tools are pretty helpful for processes like painting and cleaning.
Today’s vehicles are no more about steel bodies and usually come in a wide variety of lightweight metals. In fact, some examples also include using plastics or composites. Thus, pneumatic tools efficiently help the workforce to create these parts. And thus helping the businesses by providing them with the necessary power to lift, transport, and fasten these components.
Another way of using this compressed air is turning the metal layers or sheets into usable vehicle components. Even robots used in the factory use air tools to assemble vehicle components to create the body parts. And guess what? Even when the assembly is over, the same tools help the units to paint the vehicle body.
The use of compressed air tools doesn’t end here!
Various body shops and garages also use the benefits of compressed air. For example, these units often use low-pressure oil-free air in compressed form to operate their spray guns. However, choosing the air tool is vital to avoid any hassles during the process. For instance, a lot of companies are opting for Rotary Screw Air Compressor and Rotary Vane Compressors to get access to energy efficiency, quieter and reliable supply of clean, dry, and compressed air.
But why are these automotive businesses using air compressors when so many alternatives are available? Let’s find out now!
Why Are Air Tools Superior?
By this time, you know that air tools require compressed air to deliver power to an instrument, right? But here is why the industries are preferring it for their day-to-day operations.
They Deliver Plenty of Torque
When it comes to the auto industry, strength is one of the most important considerations for using a tool. Ideally, air tools are robust and provide businesses with tremendous amounts of compressed air. Not only that, one can calibrate the tools in a way that they can deliver more torque and RPM. Compared to that, electric devices will take a lot of time to catch up with the power of pneumatics.
They Are Lightweight
Since air-powered tools require air compressors to function, they are pretty lighter than their counterparts since there is no bulky motor attached. This is quite an essential factor if you wish to use tools for extended periods.
For example, holding heavy tools while working will be too strenuous and exhausting. And since air tools are light, the user has better control, thereby experiencing lesser muscle fatigue and strain. Also, the ergonomic design enables the handler to work efficiently.
They Are Cost-effective
While it might be true that you’ll get what you pay for, paying higher for any tool that one can use for a short term or period of time will be an utter waste of money. Air tools are an affordable solution because of a lesser number of moving parts. As a result, they require little maintenance or repair.
It goes without saying that less maintenance means less downtime. And since you are getting the job done faster, it will be more productive, eventually reducing the overall costs. Also, you can control the energy consumption in these tools to work towards energy savings as well.
They Are Safe And Convenient
Since they are a safe option, you can use air tools even when there is moisture, conductive materials, or flammable substances around. If you work with electrical tools, it might be risky. Plus, they can withstand dust, heat, and water better than other tools. So, you can use it during any phase of your automotive process without any hassles.
For the past 100 years, the automotive industry saw a significant transformation in its day-to-day work, thanks to the introduction of compressed air. Their use in the assembly line allowed businesses to increase their workers’ safety and overall efficiency. And the benefits don’t end here. You can use them as a tool in every step of the car manufacturing process, right from the painting, cleaning to engine and vehicle assembly.
Even the garages or body shops use this tool to carry out their everyday tasks. Ideally, the use of compressed air in the auto industry goes like this:
- Operating robots
- Plasma cutting/welding to increase reliability and speed.
- Tire inflation
- Breathing air filters to improve air quality
- Automobile finishing
In other words, the industry is using air tools because of their power, reliability, and resistance to intensive work cycles. And since they are pretty easy to handle, they have a broad range of uses for small and big industries alike.
In fact, the businesses using these tools can reap the benefits of a consistent high-functioning system that won’t ever run out of power. This is why its long-term use often outweighs its initial cost.
So, tell us, what type of air tools is your unit using to create an efficient and productive work environment? Are these air tools helping you achieve your bottom line? Share your experiences.